Production of Bioplastic Film using Biodegradable Resin, PLA (Polylactic Acid). Biodegradable Film Manufacturing Business - Sustainable Alternative to Plastics
Bioplastic is a biodegradable material that come from renewable sources and can be used to reduce the problem of plastic waste that is suffocating the planet and polluting the environment.
These are 100% degradable, equally resistant and versatile, already used in agriculture, textile industry, medicine and, over all, in the container and packaging market, and biopolymers are already becoming popular in cities throughout Europe and the United States for ecological reasons: they are known as PHA.
Advantages of Bioplastics:
• They reduce carbon footprint
• They providing energy savings in production
• They do not involve the consumption of non-renewable raw materials
• Their production reduces non-biodegradable waste that contaminates the environment
• They do not contain additives that are harmful to health, such as phthalates or Bisphenol A
• They do not change the flavor or scent of the food contained
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This document provides an introduction and overview of bioplastics. It defines key terms like biodegradable, biobased, and standards for compostability. The drivers for bioplastics include being renewable, having reduced environmental impact, and addressing end-of-life disposal issues. Projections show strong growth in bioplastics production and demand over the next 5 years. While compostable bioplastics are growing, durable bioplastic applications are expected to account for nearly 40% of the market by 2011 to address performance shortcomings of compostable plastics. Emerging technologies may expand bioplastic uses in electronics and automotive industries.
Green plastics :an emerging alternative of petroleum based plasticsAntu Bhattacharjee
This document discusses green plastics as an alternative to petroleum-based plastics. It provides background on plastics and their environmental issues. Green plastics are made from renewable sources like plants, and are biodegradable. Examples include polylactic acid and polyhydroxybutyrate. Green plastics have advantages over conventional plastics like reduced greenhouse gas emissions, no use of petrochemicals, and biodegradability. The document discusses different types of green plastics and their production processes, as well as standards, costs, and ways to promote their use.
Bioplastics are plastics derived from renewable plant sources such as corn starch, sugarcane, and soybeans. They are more environmentally friendly than traditional petroleum-based plastics because they produce fewer carbon emissions and are biodegradable. Bioplastics are manufactured by breaking down starch into lactic acid, which is then polymerized into polylactic acid plastic. Major applications of bioplastics discussed include packaging, catering products, gardening supplies, electronics casings, medical products, and sanitary items. Companies like Toyota are using bioplastics in auto parts and plan increased production to replace petroleum plastics.
The document discusses bioplastics and their role in sustainability. Bioplastics are either made from biological sources like plants or are biodegradable. While plastics currently make up about 225 million tons annually and are mostly non-biodegradable, bioplastics production is growing over 20% per year due to their sustainability advantages. Bioplastics can substitute for traditional plastics in packaging and other single-use products to reduce litter, or serve as durable replacements through equal or lower carbon footprints and reduced reliance on oil. Their growth will continue as brands and consumers recognize the environmental benefits of bioplastics.
Thermoplastics and thermosetting plastics are the two main types of plastics. Thermoplastics can be remelted and reshaped, while thermosetting plastics solidify permanently after heating. The document then provides examples of how recycled plastic bottles are used in various applications, including clothing, construction materials, vehicles, and more. Recycling plastic saves energy and keeps waste out of landfills and oceans.
Plastic has brought immense benefits to the whole human race. The light weight, cheap chemical resistant and strong material has got almost omnipotent presence. When we talk of its strength we talk of the time till it survives and to everyone’s knowledge plastic does not bio-degrade. Yes, plastic the greatest invention of mankind has the power to even destroy mankind. Plastic that is not biodegradable brings a lot of environmental issues. It deteriorates the ozone layer. For the most part plastic is produced from oil. The world is progressively running out of oil. Research says plastic brings number of harms not only to humans but also the entire cosmos. The plastic which cannot be recycled has to be disposed off in some or the other way. Let’s say if we dispose in water it has the tendency to destroy marine life. So the only way left to reduce the ill effects of plastic is to use eco-friendly or biodegradable plastic. Biodegradable plastics are plastics that will decay in usual aerobic environments.
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The document describes an experiment to create biodegradable bioplastic utensils from algae. Students harvested algae, dried it, and ground it into a powder. They developed two recipes using the algae powder, cornstarch, water, and other ingredients. The first batch was brittle and broke easily. The second batch was stronger but still resembled a "carcass" rather than usable utensils. Future work could include refining the recipes, using industrial techniques, and exploring alternative uses of algae components to create stronger bioplastic. The goal of producing utensils comparable to petroleum-based plastics was not achieved but progress was made in the process.
This document discusses bioplastics as an alternative to traditional petroleum-based plastics. Bioplastics are derived from renewable plant sources like corn starch and can be broken down naturally. They reduce carbon dioxide emissions and are biodegradable unlike most plastics. The document outlines several uses of bioplastics in automotive parts, electronics casings, and packaging/catering products. Companies like Toyota and Sony are adopting bioplastics to make their products more environmentally friendly.
Biopolymers can be divided into three categories based on their origin and production:
1) Polymers directly extracted from biomass like starch and cellulose
2) Polymers produced from biobased monomers through chemical synthesis like polylactic acid
3) Polymers produced by microorganisms or genetically modified bacteria like polyhydroxyalkanoates
Common biopolymers include starch, polylactic acid, polyhydroxyalkanoates, and polycaprolactone. These materials have properties similar to conventional plastics but are biodegradable. Their gas barrier and thermal properties depend on material and humidity conditions. Biopolymers can be composted within weeks to months depending on
The document discusses various issues around food packaging, including the large amount of packaging waste generated in the UK each year. It describes different types of packaging materials like plastic, paper/cardboard, metal and glass, noting their properties. It then outlines initiatives to increase use of biodegradable and compostable packaging to reduce environmental damage from plastic waste. Companies are profiled that produce packaging from renewable resources like corn starch, potato starch, palm leaves, sugarcane and recycled materials.
This document presents information about bioplastics. It begins with an introduction stating that bioplastics are plastics derived from renewable biomass sources and are biodegradable, providing an alternative way to reduce synthetic plastic and create a more eco-friendly environment. The production of bioplastics is discussed, along with their life cycle. Bioplastics are then compared to conventional plastics, noting bioplastics are more sustainable and eco-friendly as they use less energy in production and do not harm the environment. Examples of bioplastic products currently used are provided. The advantages of bioplastics over conventional plastics are listed, such as being renewable and reducing carbon footprint, though disadvantages like improper disposal leading to issues are also
Biodegradable plastic available at BioSphere Plastic LLC! They provide affordable non-starch, non-oxodegradable environmental solutions with biodegradable plastic additives world wide.
It deals about advantages,Disadvantages, Properties and types of biodegradable plastics and their applications in day today's world. It also says about the use bioplastics and its benefits.
Bioplastics are plastic materials produced from renewable biomass sources, such as vegetable fats and oils, corn starch, straw, woodchips, sawdust, recycled food waste, etc. Bioplastic can be made from agricultural by-products and also from used plastic bottles and other containers using microorganisms.
This document discusses bioplastics, which are plastics derived from renewable biomass sources such as vegetable fats and oils, corn starch, or microbiota. It describes the classification of plastics as thermosets or thermoplastics and classifications based on origin as synthetic, bioplastic, biodegradable, or non-biodegradable. Key bioplastic polymers discussed include starch-based, sugar-based, and cellulose-based bioplastics as well as synthetic materials. The document also outlines various microorganisms involved in bioplastic production, drivers for bioplastics, and sustainability considerations.
The document discusses sustainable packaging materials and options. It notes that packaging should be reusable, recyclable, minimize materials used and energy for production. Some eco-friendly materials mentioned include bioplastics, recycled paper, forest wood, palm leaf, corn starch, coconut husk and bamboo. Recycled materials like corrugated cartons, glass, steel and paperboard are highlighted. The benefits of materials like bioplastics, recycled paper, forest wood, palm leaf, corn starch, green wrap and bamboo are outlined. The document also briefly discusses paper, glass, aluminum and ways to make packaging greener.
Bioplastics are plastics derived from renewable biomass sources such as vegetable fats and oils. They are biodegradable and break down through microbial action. Bioplastics production results in lower carbon dioxide emissions than traditional plastics. Common types include polylactic acid (PLA) and poly-3-hydroxybutyrate (PHB). Bioplastics are used in packaging, catering products, automobile interiors, and gardening due to their biodegradability and environmental benefits compared to petroleum-based plastics. However, they still present challenges like not readily decomposing in all conditions and competing with food crop land.
What is sustainable packaging? What are the goals of sustainable packaging? What factors are used for sustainable packaging? what are the benefits of sustainable packaging?
Bioplastics are plastics derived from renewable biomass sources such as vegetable oils, corn starch, and pea starch rather than fossil fuels. They are designed to biodegrade and have less environmental impact than traditional plastics. Major types of bioplastics include PLA, PHA, and starch blends. While bioplastics reduce dependence on fossil fuels and hazardous waste, they remain more expensive than traditional plastics. Companies are working to lower costs and expand infrastructure to increase adoption of biodegradable alternatives.
Bio Plastic is Similar To Conventional Plastics In All Aspects Except That these are made of agricultural products and can be easily degraded...These plastics has many advantages over conventional plastics
Bioplastic Carry Bags and Garbage Bags Production. Biodegradable, Compostable and Eco-Friendly Carry Bags and Trash Bags Manufacturing Business
Polyethylene is one of the most common forms of plastics used in protective packaging materials. As biodegradable bags are introduced onto the market, polyethylene can soon be completely replaced. Biodegradable bags are typically made out of cornstarch and other natural materials.
The use of biodegradable plastic could come in easily for the use of carrying goods rather than as a primary package. A wider use of such bio degradable materials will make them commercially viable.
Compostable plastic bags dominate the market for biodegradable plastics in Europe. They not only carry goods and biowaste but also the hopes of the bioplastics industry for huge markets in years to come.
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Production of Bioplastic Products, Bioplastic Carrier Bags, Biodegradable Bags, Production of Bioplastic Bag, Bio plastic Carrying Bag, Production Process of a Bioplastic Carrying Bag, Biodegradable and Eco-Friendly Bioplastic Bags, Biodegradable Carry Bags, Biodegradable Plastic Bags Manufacturing Process, Bioplastic Bags, Bioplastic Bags Production, Biodegradable Plastic Manufacturing Process, Biodegradable Plastic Bag Manufacturing Unit, Manufacturing Process of Biodegradable Plastic Bag, Bio plastics and Biodegradable Plastics, Bio-Plastic Production, Biodegradable Plastic Bag Making Business, Biodegradable Plastic Bags Manufacturing Process Pdf, Biodegradable Plastic Bags Project Report, Biodegradable Plastic Bags Manufacture in India, How to Make Biodegradable Plastic Bags, Bioplastic Bags Manufacture, Biodegradable Plastic Production, Project Report on Biodegradable Plastic Bag Manufacturing Industry, Detailed Project Report on Biodegradable Plastic Bag Manufacturing, Project Report on Bio plastic Bags Production, Pre-Investment Feasibility Study on Bioplastic Bags Production, Techno-Economic feasibility study on Biodegradable Plastic Bag Manufacturing, Feasibility report on Biodegradable Plastic Bag Manufacturing, Free Project Profile on Bioplastic Bags Production, Project profile on Biodegradable Plastic Bag Manufacturing, Download free project profile on Biodegradable Plastic Bag Manufacturing, Production of biodegradable plastic, Production of Biodegradable and Compostable Bags, Eco Friendly Bag Making Business, 100% Organic, Biodegradable and Eco-Friendly Bags, Compostable and Biodegradable Bags Manufacturing, Eco-Friendly Sustainable Trash Bags
Production of Bioplastic Products. Biodegradable and Bio-Plastics Products Ma...Ajjay Kumar Gupta
Production of Bioplastic Products. Biodegradable and Bio-Plastics Products Manufacturing Business. Glasses, Plates and Bags Manufacturing Project.
India is the third largest plastic consumer in the world, with a total consumption of plastics of about four million tons and a resulting waste production of about two million tons. Bioplastics are those plastic materials that are manufactured by using natural resources. There are two categories of these plastics available in the market — biodegrable bioplastics and non-biodegradable bioplastics.
Demand for bioplastics is increasing since past decade due to growing awareness concerning environmental conservation, use of bio-based or natural resources for manufacturing materials and formulation of various regulations across countries for effective use of natural resources and waste management.
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Biodegradable Plastic Pellets Manufacturing Industry. Bioplastics Production Business
Biodegradable plastics are plastics that can be decomposed by the action of living organisms, usually microbes, into water, carbon dioxide, and biomass. Biodegradable plastics are commonly produced with renewable raw materials, micro-organisms, petrochemicals, or combinations of all three. But it turns out that the promise of biodegradable plastic may be too good to be true.
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Production of Eco-Friendly Biodegradable Cutlery using Rice HuskAjjay Kumar Gupta
Production of Eco-Friendly Biodegradable Cutlery using Rice Husk. Business and Investment Opportunities in Disposables Manufacturing for Startup.
Biodegradable cutlery has emerged as a much better alternative to plastics across the world and Indians are early adopters of biodegradable products. all types of plant biomass material like bagasse, rice husk, coconut coir etc. are being utilized for producing eco-friendly cutlery, tableware and packaging products that would see a surge in usage within the coming decade.
Rice husk may be a surprisingly strong material which will withstand significant wear and tear and features a long life. Rice husk tableware is one among the foremost durable varieties of biodegradable cutlery which will withstand temperatures of more than 100oC without getting damaged. This reusable tableware features a smooth glossy covering that's 100% natural and derived from the wax present in rice husks.
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The document provides details about a business plan submission for a startup called Plastaro in the healthcare sector. Plastaro aims to manufacture biodegradable plastics as alternatives to traditional plastics which are used for medical disposables. Their products include a water-soluble and biodegradable bioplastic, PLA, and PHA, which can be used for items like surgical sutures and food packaging. The startup will require Rs. 33.6 lakhs in funding which will cover operational costs for one year. Key areas of expenditure include raw materials, R&D, marketing and distribution. The business model involves direct marketing and sales to healthcare facilities to promote sustainable waste management solutions.
The bioplastics market in the Netherlands is growing rapidly, though it still accounts for only 1% of the total plastics market. Analysts predict the bioplastics market will grow 400% from 2012-2017. Bioplastics growth is highest in packaging and consumer electronics. Major companies like Coca-Cola and Ford are increasingly using bioplastics due to social pressure to use more sustainable materials. While bioplastics production costs remain higher than petroleum plastics currently, the gap is decreasing and bioplastics are projected to capture up to 4% of the total plastics market by 2030 as production shifts to Asia and South America.
This document provides a pre-feasibility report for a proposed biodegradable plastic bag manufacturing plant using PLA. Key points:
1) The report outlines the market potential and growing demand for biodegradable plastics due to bans on single-use plastics. The global biodegradable plastics market is expected to reach $6.12 billion by 2023.
2) PLA is described as the most common biodegradable plastic polymer used in bags and packaging. The report provides details on raw material requirements, manufacturing process, expected production capacity, and machinery needed.
3) Licensing requirements, project components, costs, and SWOT analysis are discussed to help potential entrepreneurs evaluate
Each month we review the latest news and select key announcements and commentary from across the biobased chemicals and materials sector including biodegradable and compostable plastic
Start a Business Production of Disposable Plates and Cups From Waste Rice Hus...Ajjay Kumar Gupta
Start a Business Production of Disposable Plates and Cups from Waste Rice Husk Powder.
Disposable tableware covers all disposable tableware, such as paper, plastic, and coated paper cups, dishes, and so on. These items can be found in fast food restaurants, takeaways, and even airline meals. Consumers who prefer fast and simple clean up after events, etc. have found this type of disposable product to be quite common in private settings. Paper, plastic (including extended polystyrene foam), or plastic-coated paper are commonly used, just as they are for disposable cups.
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Best Eco Friendly Products, Projects & Ideas for StartupsAjjay Kumar Gupta
Best Eco Friendly Products, Projects & Ideas for Startups. Profitable Business Ideas on Biodegradable Products, Recyclable, Disposable, Eco-Friendly Plastics, Bio Plastics, Compostable, Biodegradable Packaging.
Biodegradable waste includes any organic matter in waste which can be broken down into carbon dioxide, water, methane or simple organic molecules by micro-organisms and other living things by composting, aerobic digestion, anaerobic digestion or similar processes.
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While biopackaging offers clear environmental benefits over traditional plastics, its widespread adoption faces significant challenges. Biopackaging materials are still much more expensive than conventional plastics and have inferior performance. Additionally, the lack of dedicated waste management systems limits its viability. As a result, biopackaging is currently restricted to niche applications where its drawbacks do not apply, such as organic fresh foods. Public policies could play only a minor role in supporting biopackaging due to the large price differential and challenges around waste management.
Production of Polylactic Acid Feasibility Report_Team Apollo.docxLucas Ripley
This document provides a feasibility study for producing poly l-lactic acid (PLLA) bio-plastic at an industrial scale. It analyzes the market potential, technology, and process details. Corn would be hydrolyzed into dextrose and fermented into lactic acid. The lactic acid would then be processed through esterification, polycondensation, and depolymerization to produce purified l-lactide, which would undergo ring-opening polymerization to create PLLA. An economic analysis determines the process feasibility based on a 10% initial rate of return.
Waste Plastic to Oil Conversion. Production of Oil from Waste Plastics and Polythene using Pyrolysis Process. Waste Plastic Pyrolysis
Pyrolysis is the chemical decomposition of organic substances by heating the word is originally coined from the Greek-derived elements pyro "fire" and lysys "decomposition". Pyrolysis is usually the first chemical reaction that occurs in the burning of many solid organic fuels, cloth, like wood, and paper, and also of some kinds of plastic. Anhydrous Pyrolysis process can also be used to produce liquid fuel similar to diesel from plastic waste. Pyrolysis technology is thermal degradation process in the absence of oxygen. Plastic waste is treated in a cylindrical reactor at temperature of 300ºC – 350ºC. Now a day’s plastics waste is very harmful to our nature also for human beings. Plastic is not easily decomposable its affect in fertilization, atmosphere, mainly effect on ozone layer so it is necessary to recycle these waste plastic into useful things. So we recycle this waste plastic into a useful fuel.
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This document summarizes recent developments in the biopolymers industry. Major points include:
- Procter & Gamble plans to use sugar cane-based plastics for packaging of brands like Pantene and Covergirl starting in 2011.
- OPXBIO has accelerated development of a commercial process for producing bioacrylic from renewable resources, reducing production costs by 85% toward a target of $0.50 per pound.
- PolyOne's colorants and additives have received OK Compost certification, making them the first in the industry to receive this certification for a full range of products.
- A new flame-resistant polylactic acid profile has been added by Keller Plast
Biodegradable and Compostable Disposable Cups and PlatesAjjay Kumar Gupta
The document discusses biodegradable disposable cups and plates made from materials like bagasse and wheat straw. It provides information on the manufacturing process, which involves pulping, forming, shaping, drying, edge cutting, and sterilization. The global market for disposable cups is growing due to increased convenience food consumption and is projected to reach over $21 billion by 2026. Biodegradable options are gaining popularity due to environmental concerns about plastic waste. The document also includes the table of contents for a full project report on starting a business manufacturing such cups and plates.
Bioplastics Packaging: Navigating Opportunities and Challenges in, 2033ganeshdukare428
The global bioplastics packaging market is anticipated to grow at a Compound Annual Growth Rate (CAGR) of around 12.5%, reaching approximately US$8,913.1 million by 2033, up from the current market size of about US$23,818.9 million. This expansion is primarily fueled by the increasing emphasis on sustainability in packaging practices.
The surge in the bioplastics packaging market is propelled by a rising preference for sustainable alternatives, particularly in the food and beverage sectors. These industries, recognizing the drawbacks of traditional plastic packaging such as contamination risks, are actively adopting packaging materials aligned with sustainability goals.
In this report NanoMarkets analyzes and quantifies the business opportunities available for bio-plastics in the polymer industry and along with it, discusses their applications. We also discuss the major players in the bio-plastic space and also identify the latest trends in bio-plastics. Apart from examining the market share region wise, we have highlighted the market share based on the major types of bio-plastics.
The document discusses several projects covered in NPCS Newsletter Issue 24, including synthetic tannin powder for leather industry, bread plant, shoe polish in aerosol filling, oxygen plant, rice flakes from broken rice for beer industry, and particle board from rice husk. It also provides details on the markets and manufacturing processes for these various industries.
Bioplastics from Biogas - A View of Current CapabilitiesPack2Sustain, LLC
Anaerobic digestion is emerging as a way to generate sustainable energy from food waste while also addressing the issue of food waste. The global market for anaerobic digesters was nearly $4.5 billion in 2013 and is projected to reach $7 billion by 2018. Research is exploring using biogas from anaerobic digestion as a feedstock for producing bioplastics in a closed resource loop. Studies have shown the technical feasibility of generating bioplastic resins from biogas and current companies are implementing this approach.
May 2022 Gordon Robertson: Rational Thoughts on Sustainable Packaging
With 30 years of experience across the food science and packaging spectrum, Dr Claire Sand through her company, Packaging Technology & Research, offers clients solutions using Strategy, Technology, Consulting and Coaching.
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Want to keep learning from Dr. Sand? View more of her presentations and articles at https://www.packagingtechnologyandresearch.com/expertise.html
Dr. Claire Sand | Owner, Packaging Technology & Research, LLC; Adjunct Professor, Michigan State University; Columnist for Food Technology Magazine
http://www.packagingtechnologyandresearch.com/
Similar to Production of Bioplastic Film using Biodegradable Resin, PLA (Polylactic Acid) (20)
How AI is Disrupting Service Industry More Than Design ThinkingBody of Knowledge
Artificial Intelligence (AI) and Design Thinking are two powerful tools that, when used together, can revolutionize the service industry. By combining these approaches, businesses can develop innovative solutions that enhance customer experience, increase efficiency, and drive growth. Here's how AI and Design Thinking are disrupting the service industry
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Production of Bioplastic Film using Biodegradable Resin, PLA (Polylactic Acid)
1. Production of Bioplastic Film using
Biodegradable Resin, PLA
(Polylactic Acid).
Biodegradable Film Manufacturing
Business –
Sustainable Alternative to Plastics
www.entrepreneurindia.co
[NPCS/5072/23391]
2. www.entrepreneurindia.co
Introduction
Bioplastic is a biodegradable material that come from renewable
sources and can be used to reduce the problem of plastic waste that is
suffocating the planet and polluting the environment.
These are 100% degradable, equally resistant and versatile, already
used in agriculture, textile industry, medicine and, over all, in the
container and packaging market, and biopolymers are already
becoming popular in cities throughout Europe and the United States
for ecological reasons: they are known as PHA.
3. www.entrepreneurindia.co
Advantages of Bioplastics:
They reduce carbon footprint
They providing energy savings in production
They do not involve the consumption of non-renewable raw
materials
Their production reduces non-biodegradable waste that
contaminates the environment
They do not contain additives that are harmful to health, such as
phthalates or Bisphenol A
They do not change the flavor or scent of the food contained
4. www.entrepreneurindia.co
Growth of Bioplastics
The predicted growth in the production of bioplastics is being
driven by a number of factors, including:
The fluctuating cost of petroleum and the drive for independence
from fossil fuels
increasing availability of bioplastics and decreasing cost as greater
volumes are produced
Environmental and social impacts of petrochemical-based plastics
including carbon footprint, sustainability, pollution involved in end-
of-life disposal and health concerns such as leaching of chemicals
from plastic packaging into food products
5. www.entrepreneurindia.co
Branding and product differentiation as manufacturers perceive a
marketing advantage
Waste minimization regulations
The fact that plastic products are useful and we’ve become used to
using them.
Biodegradable Plastic Film are known for being biodegradable and eco-
friendly. PLA and PLA blends generally come in the form of granulates
with various properties, and are used in the plastic processing industry
for the production of films, fibers, plastic containers, cups and bottles.
PLA is also the most common type of plastic filament used for home
fused deposition modeling.
6. www.entrepreneurindia.co
Market Outlook
With increasing concerns over the use of plastics, sustainable
alternatives to plastics are increasingly in demand. Biopolymers in
general and bioplastics in particular, present one such sustainable
alternative.
The global biodegradable plastics market is expected to reach ~16.8
billion by 2022 with CAGR ~8.4% between 2016-2022.
7. www.entrepreneurindia.co
Rising consumer awareness about global warming and government
legislation such as banned on plastic bags will increase the demand for
biodegradable plastics across the globe. Plastics that decompose to carbon
dioxide and water under the actions of microorganisms is known as
biodegradable plastics. Biodegradable plastics are produced by
fermentation of sugar or canola oil to produce polylactic acid (PLA) or
polyhydroxyalkanoates (PHA) which in turn converted into biodegradable
plastics.
A sustainable alternative to traditional plastics, bioplastics are plastics
that are fully or partially biobased, and/or biodegradable or compostable.
In other words, they are plastics that are made from renewable resources
such as corn, tapioca, potatoes, sugar and algae and breaks down faster
than traditional plastics, which are typically made from petroleum, and
other fossil resources such as natural gas. Bioplastics have numerous
applications like packaging, bottles, utensils, furniture etc.
8. www.entrepreneurindia.co
Globally, the production capacity of bioplastics is highest in Asia
followed by South America and Europe. As Asia and South America are
closer to where feedstock is grown, the production capacity of
bioplastics is higher in these regions. Growing sensitivity to climate
change and increasing prices of oil have together contributed to rise in
demand of bioplastics products. New high performance bioplastics is
being introduced in the market that can withstand higher
temperatures. Many companies are also planning to substitute
feedstock with some other biobased material or nonfood alternative
feedstock from biomass, so as to reduce their dependency on feedstock
availability.
10. www.entrepreneurindia.co
Polylactic acid-based biodegradable plastics dominate the
biodegradable plastics market. This is due to large scale application in
packaging industry owing to superior properties such as high
mechanical strength and low toxicity. Polylactic acid is fermented by
action of wheat starch and corn starch which provide a good
appearance to various products across the end user industries. Starch
based biodegradable plastics are expected to overtake polylactic acid
based biodegradable plastics over the forecasted period owing to high
tensile strength and impact resistance in packaging and consumer
goods.
11. www.entrepreneurindia.co
Bio based biodegradable plastics find their application in a variety of
sectors, including fibres, medical, packaging, and agriculture. The
demand for bio based biodegradable plastics is massive in the
packaging sector, and it is anticipated that status quo will be
maintained in the next five years as well. Other prominent sectors
which will create robust demand for bio based biodegradable market
include agriculture and medical.
The adoption of bioplastics in rigid packaging was the highest in 2017
and is expected to grow at the same pace throughout 2024. For
instance, the commercialization of co-extruded double or multiple
layer film products has gained momentum in the recent years. It is
also finds applications in various end-use industries such as flexible
packaging, textile, agriculture, and horticulture, consumer goods,
automotive, electronics, building and construction, and others.
12. www.entrepreneurindia.co
Biodegradable Packaging
The biodegradable packaging market is expected to witness the fastest
growth than that compared to the plastics packaging market. The
biodegradable packaging market is a relatively new market however; it
is expected to capture the existing market share of the non-
biodegradable plastic packaging market. The food packaging and
beverage packaging market is expected to play a crucial role in driving
the overall global biodegradable packaging market. However, lack of
government support especially in the developed countries is expected
to curb the growth of the market. The presence of huge price
difference between the biodegradable packaging and other
conventional packaging is further expected to hamper the growth of
the market.
14. www.entrepreneurindia.co
Project at a Glance
PROJECT AT A GLANCE (` in lacs)
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing
Propose
d Total
Land & Site Development
Exp. 0.00 197.50 197.50Capital 0.00 154.18 154.18
Buildings 0.00 102.10 102.10Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 184.96 184.96Other Type Share Capital 0.00 0.00 0.00
Motor Vehicles 0.00 7.00 7.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 40.00 40.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Fees
& Exp. 0.00 12.00 12.00Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other
Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 462.55 462.55
Preliminary& Pre-operative
Exp 0.00 3.00 3.00Debentures / Bonds 0.00 0.00 0.00
Provision for
Contingencies 0.00 16.90 16.90
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money - Working
Capital 0.00 53.27 53.27
TOTAL 0.00 616.73 616.73TOTAL 0.00 616.73 616.73
15. www.entrepreneurindia.co
Project at a Glance
Year Annualised Book
Value
Debt Divide
nd
Retained
Earnings
Payou
t
Probab
le
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
` ` ` ` ` % ` % ` %
1-
2 5.93 8.93 15.93 24.00 0.00
100.0
0 5.93 0.00 5.93 1.00 0.00
2-3 9.13 11.73 25.06 18.00 0.00
100.0
0 9.13 0.00 9.13 1.00 0.00
3-4 12.25 14.51 37.30 12.00 0.00
100.0
0 12.25 0.00 12.25 1.00 0.00
4-5 15.22 17.19 52.52 6.00 0.00
100.0
0 15.22 0.00 15.22 1.00 0.00
5-6 18.03 19.74 70.56 0.00 0.00
100.0
0 18.03 0.00 18.03 1.00 0.00
16. www.entrepreneurindia.co
Project at a Glance
Yea
r
D. S. C. R. Debt /
-
Depo
sits
Debt
Equity
as-
Equity
Total
Net
Wort
h
Retur
n on
Net
Wort
h
Profitability Ratio Asset
s
Turno
ver
Ratio
Curre
nt
Ratio
Individ
ual
Cumula
tive
Over
all
GPM PBT PAT Net
Contri
bution
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initi
al 3.00 3.00
1-
2 1.31 1.31 1.51 1.51 2.51
10.93
% 6.58% 4.51%
671.4
2
33.16
% 2.38 1.02
2-3 1.67 1.48 0.72 0.72 1.45
12.63
% 9.13% 5.96%
778.9
8
32.97
% 2.52 1.25
3-4 2.08 1.66 2.07 0.32 0.32 0.88
13.75
% 10.92%6.99%
890.1
6
32.97
% 2.51 1.54
4-5 2.56 1.86 0.11 0.11 0.56
14.48
% 12.17%7.73%
1001.
34
32.97
% 2.42 1.88
5-6 3.13 2.07 0.00 0.00 0.37
14.93
% 13.02%8.24%
1112.
52
32.96
% 2.28 2.75
17. www.entrepreneurindia.co
Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 58.06%
Total BEP (% of Installed Capacity) 60.44%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 27.85%
Payback Period of the Project is ( In Years )
2 Years 3
Months
Fixed Assets Coverage Ratio ( No. of times ) 8.608
18. Major Queries/Questions Answered in the Report?
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1. What is Bioplastic Film Manufacturing industry ?
2. How has the Bioplastic Film Manufacturing
industry performed so far and how will it perform
in the coming years ?
3. What is the Project Feasibility of Bioplastic Film
Manufacturing Plant ?
4. What are the requirements of Working Capital for
setting up Bioplastic Film Manufacturing plant ?
19. 5. What is the structure of the Bioplastic Film
Manufacturing Business and who are the
key/major players ?
6. What is the total project cost for setting up
Bioplastic Film Manufacturing Business?
7. What are the operating costs for setting up
Bioplastic Film Manufacturing plant ?
8. What are the machinery and equipment
requirements for setting up Bioplastic Film
Manufacturing plant ?
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20. 9. Who are the Suppliers and Manufacturers of Plant
& Machinery for setting up Bioplastic Film
Manufacturing plant ?
10. What are the requirements of raw material for
setting up Bioplastic Film Manufacturing plant ?
11. Who are the Suppliers and Manufacturers of Raw
materials for setting up Bioplastic Film
Manufacturing Business?
12. What is the Manufacturing Process of Bioplastic
Film?
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21. www.entepreneurindia.co
13. What is the total size of land required for setting up
Bioplastic Film Manufacturing plant ?
14. What will be the income and expenditures for
Bioplastic Film Manufacturing Business?
15. What are the Projected Balance Sheets of Bioplastic
Film Manufacturing plant ?
16. What are the requirement of utilities and
overheads for setting up Bioplastic Film
Manufacturing plant?
17. What is the Built up Area Requirement and cost for
setting up Bioplastic Film Manufacturing Business?
22. 18. What are the Personnel (Manpower)
Requirements for setting up Bioplastic Film
Manufacturing Business?
19. What are Statistics of Import & Export for
Bioplastic Film?
20. What is the time required to break-even of
Bioplastic Film Manufacturing Business?
21.What is the Break-Even Analysis of Bioplastic Film
Manufacturing plant?
22.What are the Project financials of Bioplastic Film
Manufacturing Business?
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23. 23. What are the Profitability Ratios of Bioplastic Film
Manufacturing Project?
24. What is the Sensitivity Analysis-Price/Volume of
Bioplastic Film Manufacturing plant?
25. What are the Projected Pay-Back Period and
IRR of Bioplastic Film Manufacturing plant?
26. What is the Process Flow Sheet Diagram of
Bioplastic Film Manufacturing project?
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24. 27. What are the Market Opportunities for setting
up Bioplastic Film Manufacturing plant?
28. What is the Market Study and Assessment for
setting up Bioplastic Film Manufacturing
Business?
29. What is the Plant Layout for setting up Bioplastic
Film Manufacturing Business?
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26. www.entrepreneurindia.co
1. PROJECT LOCATION
1.1. CITY PROFILE & GEOTECHNICAL SITE CHARACTERIZATION
1.1.1. General
1.1.2. Physical Characteristics
1.1.3. Climate & Rainfall
1.1.4. Culture & Attitudes
1.1.5. Map
1.1.6. Transportation and Communications
1.1.7. Economy & Industry
2. INTRODUCTION
3. USES AND APPLICATION
4. BENEFITS
5. B.I.S. SPECIFICATION
5.1. IS/ISO 17088 (2008): SPECIFICATIONS FOR COMPOSTABLE PLASTICS
[PCD 12: PLASTICS]
6. BIOPLASTIC LABELLING
7. PRODUCT DETAILS
27. www.entrepreneurindia.co
8. MARKET SURVEY
8.1. BIOPOLYMER FILMS MARKET
8.1.1. By Technology
8.1.2. By Product
8.1.3. By End-User
8.1.4. By Region
8.2. BRANDS
8.3. BIODEGRADABLE PLASTICS DEMAND
9. EXPORT& IMPORT: ALL COUNTRIES
9.1. EXPORT: ALL COUNTRIES
9.2. IMPORT: ALL COUNTRIES
10.RAW MATERIAL
11.MANUFACTURING PROCESS
12.PROCESS FLOW DIAGRAM
28. www.entrepreneurindia.co
13.PLANT & MACHINERY DETAILS
13.1. TECHNICAL DATA
14.SUPPLIERS OF PLANT & MACHINERY
15.SUPPLIERS OF RAW MATERIAL
16.PHOTOGRAPHS/IMAGES FOR REFERENCE
16.1. MACHINERY PHOTOGRAPHS
16.2. RAW MATERIAL PHOTOGRAPHS
16.3. PRODUCT PHOTOGRAPHS
17.PLANT LAYOUT
18.QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM SUPPLIER
29. Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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30. • Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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31. • Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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32. • Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
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33. www.entrepreneurindia.co
• Annexure 3 :: Assessment of Working Capital requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
34. • Annexure 5 :: Projected Balance Sheets
ROI (Average of Fixed Assets)
RONW (Average of Share Capital)
ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
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36. • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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37. • Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/ Items
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38. • Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit
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40. • Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV (P &
M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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41. Reasons for Buying our Report:
• This report helps you to identify a profitable project for investing
or diversifying into by throwing light to crucial areas like industry
size, market potential of the product and reasons for investing in the
product
• This report provides vital information on the product like it’s
characteristics and segmentation
• This report helps you market and place the product correctly by
identifying the target customer group of the product
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42. • This report helps you understand the viability of the project by
disclosing details like machinery required, project costs and
snapshot of other project financials
• The report provides a glimpse of government regulations
applicable on the industry
• The report provides forecasts of key parameters which helps to
anticipate the industry performance and make sound business
decisions
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43. Our Approach:
• Our research reports broadly cover Indian markets, present analysis,
outlook and forecast for a period of five years.
• The market forecasts are developed on the basis of secondary
research and are cross-validated through interactions with the
industry players
• We use reliable sources of information and databases. And
information from such sources is processed by us and included in the
report
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44. Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Bioplastic Film.” provides an insight into
Bioplastic Film market in India with focus on uses and
applications, Manufacturing Process, Process Flow Sheets, Plant
Layout and Project Financials of Bioplastic Film project. The
report assesses the market sizing and growth of the Indian
Bioplastic Film Industry. While expanding a current business or
while venturing into new business, entrepreneurs are often faced
with the dilemma of zeroing in on a suitable product/line. And
before diversifying/venturing into any product, they wish to
study the following aspects of the identified product:
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45. • Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity
in the Bioplastic Film sector in India along with its business
prospects. Through this report we have identified Bioplastic
Film project as a lucrative investment avenue.
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53. And before diversifying/venturing into any product, they wish to study
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